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Hastelloy

Hastelloy is a term used to describe nickel metal that has been alloyed to increase corrosion resistance. This is accomplished primarily through the addition of molybdenum and chromium. There are many grades of Hastelloy, with each grade having a different chemical makeup to be optimized for a specific set of properties.


Hastelloy performs better in severely corrosive environments than other specialty metal products such as Incoloy due to its high molybdenum and chromium content. The addition of molybdenum improves overall workability. Hastelloy alloys are also ductile, allowing for easy fabrication and shaping.

What is Hastelloy Alloy used for?

Hastelloy alloy is utilized in the production of high-temperature gas path components such as turbine combustors, flame holders, liners, pressure vessels of some nuclear reactors, chemical reactors, and chemical industry pipes and valves.


Applications

Hastelloy has numerous applications in the following industries:

Chemical Process

Petrochemical

Oil & Gas

Pharmaceutical

Geothermal

Sea Water

Water Desalination

LNG (Liquefied Natural Gas)

Biomass

Mining

Utilities

Nuclear Power

Solar Power

Chemical Composition

Grade

C

Mn

Si

S

Co

Ni

Cr

Fe

Mo

P

C276

0.010 max

1.00 max

0.08 max

0.03 max

2.50 max

50.99 min*

14.50 – 16.50

4.00 – 7.00

15.00 – 17.00

0.04 max

C22

0.010 max

0.50 max

0.08 max

0.02 max

2.50 max

50.015 min*

20.00 – 22.50

2.00 – 6.00

12.50 – 14.50

0.02 max

B2

0.02 max

1.0 max

0.1 max

0.03 max

1.0 max

Bal

1.0 max

2.0 max

26 – 30

0.04 max

Equivalent Grades of Hastelloy 

STANDARD

WERKSTOFF NR.

UNS

JIS

GOST

EN

OR

Hastelloy C276

2.4819

N10276

NW 0276

ХН65МВУ

NiMo16Cr15W

ЭП760

Hastelloy C22

2.4602

N06022

NW 6022

NiCr21Mo14W

Hastelloy B2

2.4617

N10665

Mechanical properties of Hastelloy

Element

Density

Melting Point

Tensile Strength

Yield Strength (0.2%Offset)

Elongation

Hastelloy C276

8.89 g/cm3

1370 °C (2500 °F)

Psi – 1,15,000 , MPa – 790

Psi – 52,000 , MPa – 355

40 %

Hastelloy C22

8.69 g/cm3

1399 °C (2550 °F)

Psi – 1,00,000 , MPa – 690

Psi – 45000 , MPa – 310

45 %

Hastelloy B2

9.2 g/cm3

1370 °C (2500 ºF )

Psi – 1,10,000 , MPa – 760

Psi – 51000 , MPa – 350

40 %

Hastelloy Alloy vs. Stainless Steel

Hastelloy, a nickel-iron alloy, is a more exotic and costly building material than stainless steel, an iron-iron alloy. When dealing with a severely corrosive substance when stainless steel is deemed unsuitable for the process, hastelloy is typically the most suited choice.